In this article we shall deliberate some good bilge management practices that help in optimizing the performance of the Oily Water Separator. No matter what equipment are installed onboard ships, if the bilge management is not proper the Oily Water Separator (OWS) is bound to malfunction.
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In the engine room the bilges and bilge wells are situated at the very bottom of the engine room for collecting oil and water from leakages, condensate and wastes so that they can be pumped to the bilge holding tank. Clean bilges are the first line of defense against marine pollution. All seasoned marine engineers know that if the bilges are clean and dry almost all the worries concerning Port State inspections are over. Dirty engine room bilges are one of the biggest detainable deficiencies in port state inspections.
Cited below are some of the good practices and tips for efficient bilge management:
Used or waste oil should not be intentionally put in the bilges or bilge tank. All oil should be collected and put in the separated oil tank or dirty oil tank. Thereafter it can either be burnt in the incinerator or landed ashore
Discarded chemicals should not be disposed off in the Bilge tank as pH of water above 10 and below 4 can cause chemical emulsification of the bilge water and lead to difficulty in separation
Put drip trays where there are leakages and thereafter rectify and stop the leakages
Primary bilge tank is provided in new ships and these should be used properly and not bypassed. Use of the primary bilge tank increases the effectiveness of the Oily Water Separator as most of the oil is removed here. The primary bilge tank helps in separation of the oil from the water and the oil can be visually seen and put in dirty oil tank and the cleaner bilge water can be put to the bilge tank. Steam coils are provided in the primary bilge tank and they can be used for effective separation
Use clean drain tank effectively. In tropical climates there is condensation of more than 1-2 cubic meters per day and this water if allowed to go to the bilge tank will increase the load of the oily water separator. As this is mostly clean water, it should not be allowed to go to the bilge tank; instead it should be put to the clean drain tank and thereafter properly disposed. The leakages from the fresh water and sea water pumps should also be put in the clean drain tank
Use mechanical seals where possible. Mechanical seals though expensive lead to cleaner engine rooms as there is minimal or no leakages from the glands
In conventional gland type pumps though the dripping water may appear insignificant, the small leakages can lead to build up of large amounts of water
During new building, repair and retrofitting it must be remembered that, inlet piping should be smooth and without much undue bends to cause turbulence
Inlet piping should have the least amount of valves, bends and other fittings. Where possible straight line valves like gate valves should be used over angle valves and globe valves to avoid turbulence
The inlet piping just before the entry to the Oily Water Separator should be straight for a length equal to ten times the diameter of the piping and should be sufficiently sized to avoid pressure drop
Vertical pipelines cause the shearing of the upcoming water and should be avoided as much as possible
Small diameter inlet pipelines cause shearing of water and make the oil droplets smaller. These droplets are difficult to remove later therefore the inlet pipeline should be of proper diameter.
Sometimes there is some ingress of air which is generally unnoticed as the positive displacement pumps can handle some amount of air. Any fall in vacuum should be investigated as these air pockets can make the capacitance oil probes give wrong feedback and falsely activate the oil release valves
Bilge cleaning chemicals must be oily water separator compatible. Wrong chemicals will make the oil soluble in water and could never be separated
Dust and cargo residue should be picked up with a broom and scoop and not blown by air into the bilges. These particulate matters can cause stabilization of the emulsions
Soot from the boilers and economizers should be put in a separate tank and disposed off. They should not be drained to the bilges
When boiler blow down is to be done it should be done overboard and not in the bilges. As the conditioning chemicals can cause chemical emulsions
Condensate from accommodation AC and ECR AC should not be put in the bilges, but should be put in separate tank or directly overboard
Mopping water containing detergents as well as hand wash water should not be put in the bilge tanks
If care is taken in controlling entry of water and waste in the bilges there will not be any problem in running the Oily Water Separator as the later operates in its designed range.